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CNC Milling Centers
Purpose: For high-precision, complex 3D machining of mould cavities, core blocks, and tool components.
Our Advantage: Computerised Numerical Control allows us to produce intricate shapes and profiles with micron-level accuracy and perfect repeatability. This is essential for creating the complex geometries required in modern injection moulds and die casting dies.
Benefit to You: Flawless part finish, optimal venting, and efficient cooling channel placement in your tools.
EDM Machines (Electrical Discharge Machining)
Purpose: To machine extremely hard metals and create intricate details, sharp internal corners, and deep ribs that are impossible with traditional cutting tools.
Our Advantage: There are two primary types we utilize:
Wire EDM: Uses a thin, electrically charged wire to cut through metal with extreme precision, ideal for punch tools and intricate profiles.
Sinker EDM: Uses a pre-shaped electrode to “burn” a complex negative shape into the metal, perfect for detailed texturing and complex cavities.
Benefit to You: Ability to produce highly complex features in hardened tool steels, enabling more innovative and efficient part design.
Surface Grinding Machines
Purpose: To achieve exceptional surface flatness, precise tolerances, and a superior finish on tool components.
Our Advantage: This process is critical for ensuring that mould parting surfaces are perfectly sealed, preventing flash on molded parts. It is also used for achieving precise dimensions on tool plates and components.
Benefit to You: Longer tool life, consistent part quality, and reduced downtime for maintenance.
Conventional Milling Machines
Purpose: The versatile workhorses for a wide range of standard machining tasks, including facing, slotting, and drilling.
Our Advantage: They provide cost-effectiveness and flexibility for secondary operations, fixture building, and machining larger components. They complement our high-tech CNC capabilities for tasks where full CNC programming is not necessary.
Benefit to You: Efficient and cost-effective solutions for a broader range of machining needs within a single vendor.
Conventional Lathe Machines
Purpose: For precision turning operations to create cylindrical components.
Our Advantage: Allows us to expertly manufacture precise ejector pins, bushings, guide pillars, and other critical cylindrical components in-house, ensuring perfect compatibility and quality control.
Benefit to You: Complete control over the entire tool assembly process, guaranteeing the quality of every component.
Radial Drilling Machine
Purpose: For accurate drilling of holes in large and heavy workpieces, such as mould bases and tooling plates.
Our Advantage: The radial arm can be moved and adjusted to cover a large area without repositioning the heavy part, ensuring hole patterns are accurate and consistent.
Benefit to You: Precise water line, ejector, and bolt hole drilling ensures efficient cooling and reliable tool operation.